Evaporative cooler design

Evaporative cooler design

Direct Evaporative Cooling (open circuit) is used to lower the temperature of air by using latent heat of evaporation, changing water to vapor. In this process, the energy in the air does not change. Warm dry air is changed to cool moist air. Heat in the air is used to evaporate water.

Indirect Evaporative Cooling (closed circuit) is similar to direct evaporative cooling, but uses some type of heat exchanger. The cooled moist air never comes in direct contact with the conditioned environment.

Two-stage Evaporative Cooling, or Indirect-Direct. Traditional evaporative coolers use only a fraction of the energy of vapor-compression or absorption air conditioning systems. Unfortunately, except for in very dry climates, they may increase humidity to a level that makes occupants uncomfortable. Two-stage evaporative coolers do not produce humidity levels as high as that produced by traditional single-stage evaporative coolers.
In the first stage of a two-stage cooler, warm air is pre-cooled indirectly without adding humidity (by passing inside a heat exchanger that is cooled by evaporation on the outside). In the direct stage, the precooled air passes through a water-soaked pad and picks up humidity as it cools. Because the air supply to the second stage evaporator is pre-cooled, less humidity is added to the air (because cooler air can’t hold as much moisture as warmer air). The result, according to manufacturers, is cool air with a relative humidity between 50 and 70 percent, depending on the climate, compared to a traditional system that produces about 80 percent relative humidity air.

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